Mud Cleaner


Application:
The QJ series high-efficiency mud cleaner is a secondary and tertiary solids control equipment in the drilling fluid purification system. It further separates smaller particulate solids from the mud processed by the vibrating screen, facilitating the mud's entry into the quaternary separation equipment. The QJ series cleaner can be us...

Application:
The QJ series high-efficiency mud cleaner is a secondary and tertiary solids control equipment in the drilling fluid purification system. It further separates smaller particulate solids from the mud processed by the vibrating screen, facilitating the mud's entry into the quaternary separation equipment. The QJ series cleaner can be used independently, or its underflow shaker can serve as a parallel standby for the primary solids control shaker.

- The hydrocyclone uses materials resistant to fluid erosion and corrosion. The feed inlet is linear, providing a smooth transition that enhances separation efficiency. The internals are smooth, with a well-designed flow path.
- The desilters are circularly distributed to ensure even pressure distribution across all cyclones, with uniform flow. The number of desanders and desilters can be configured according to user requirements.

Multifunctionality:
The Mertek mud cleaner incorporates CS desanders and CN desilters mounted on a high-performance ZS/Z shaker, forming part of the solid control equipment in the mud cleaning system. The system can be used independently or in parallel with other shakers.

Economic Benefits:
Removes and dries solid particles, minimizing waste disposal, reducing treatment costs, and improving the environment.

Working Principle:
The mud cleaner combines hydrocyclones – desilters and desanders units – to separate fine particles from heavy, large particulate solids. Heavy metals and other solid particles are captured by a vibrating screen mesh ranging from 100 to 200 mesh, and after separation, they enter the main system.

型号

QJ-2

QJ-3S

QJ-503

除砂旋流器处理量 m3/h

240

240 / 360

220 / 330

除砂旋流器直径 mm

300mm

300

250

除砂旋流器数量

2

2月3日

2月3日

除泥旋流器处理量m3/h

240 / 320

240 / 320

240 / 320

除泥旋流器直径 mm

100

100

100

除泥旋流器数量

44181

44181

44181

工作压力 Mpa

0.25 ~ 0.4

进浆口尺寸 mm

DN150

DN150

DN150

出浆口尺寸 mm

DN200

DN200

DN200

振动筛型号

ZS/Z-2

ZS/Z-5

ZS、Z

电机功率 KW

2*1.865

2*1.865

2*1.865

筛网尺寸 mm

1181*712

1168*585

1150*695

筛网数量

3

1月4日

1月3日

振动类型 

直线型

直线或椭圆轨双轨迹

直线型

振动强度

≤7.0G

≤7.5G

≤7.5G

倾角调节范围

-3~+5°

-3~+3°

-1~+5°

振动电机

意大利OLI或美国Martin

电气元件

西门子或施耐德

重量 kg

3200

2650

3300

外形尺寸 mm

3250*1890*2620

2955*1860*2290

3200*2032*2769


Features and Advantages:

- Combined use of desanders, desilters, and shakers reduces the footprint required.

- High-efficiency, wear-resistant polyurethane hydrocyclones ensure a long service life.

- Offers a variety of models to choose from, tailored to specific operational conditions.

- High G-force vibration intensity, adjustable based on operational needs.

- Fast cuttings conveyance speed and high processing capacity.

- Capable of handling large volumes and high specific gravity drilling fluids.

- Screen box base frame is available in either carbon steel or stainless steel, providing options for the customer.

- The entire screen box is heat-treated, ensuring it can withstand high vibration intensity for extended periods.

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